Aluminum Rod Continuous Casting and Rolling Line
The UL+Z series aluminum and aluminum alloy rod continuous casting and rolling production line is designed for manufacturing high-quality aluminum conductive rods and alloy rods.
The production line integrates melting, casting and rolling processes into one continuous system, providing high efficiency, low energy consumption and stable product quality. It is widely used in electrical conductor manufacturing, cable production and aluminum processing industries.
Key Features
• The production line is mainly used to produce 9.5mm aluminum and aluminum alloy conductive rods, with performance comparable to similar international equipment.
• Online degassing and filtration processes provide high-quality aluminum melt for casting.
• The induction heater ensures the required billet temperature during rolling and features automatic heating and adjustment functions.
• The continuous rolling mill adopts active feeding and rod stacking parking functions.
• The unique rolling method combining two-roller and three-roller structures ensures excellent mechanical properties of the rolled rod.
Equipment Composition
The production line is mainly composed of:
• Melting furnace (vertical furnace)
• Holding furnace
• Five-wheel integral continuous casting machine
• Rolling shear
• Straightening machine
• Roughening machine
• Induction heater
• Continuous rolling mill
• Lubrication system
• Cooling device
• Rod collecting device
• Electrical control system
Technical Parameters
| Model | Product Diameter (mm) | Crystal Wheel Diameter (mm) | Casting Cross-Sectional Area (mm²) | Stand Form | Rolling Speed (m/min) | Output (t/h) | Total Power (kW) |
|---|---|---|---|---|---|---|---|
| UL+Z-1600/9.5+255/15 | 9.5, 12, 15 | 1600 | 2300 | 15 | 7.6 | 5.5 | 500 |
| UL+Z-1600/9.5+330/2+255/12 | 9.5, 12, 15 | 1600 | 2300 | 2+12 | 7.6 | 5.5 | 500 |
| UL+Z-2100/9.5+330/4+255/10 | 9.5, 12, 15 | 2100 | 3200 | 4+10 | 9.5 | 7.5 | 800 |
| Model | Product Diameter (mm) | Crystal Wheel Diameter (mm) | Casting Cross-Sectional Area (mm²) | Stand Form | Rolling Speed (m/min) | Output (t/h) | Total Power (kW) | Heater Power (kW) |
|---|---|---|---|---|---|---|---|---|
| UL+Z-1600/9.5+255/15 | 9.5, 12, 15 | 1600 | 2300 | 15 | 7.6 | 4 | 850 | 350 |
| UL+Z-1600/9.5+330/2+255/12 | 9.5, 12, 15 | 1600 | 2300 | 2+12 | 7.6 | 4 | 900 | 350 |
| UL+Z-2100/9.5+330/4+255/10 | 9.5, 12, 15 | 2100 | 3200 | 4+10 | 9.5 | 6 | 950 | 400 |
| UL+Z-1400/9.5+255/12 (Aluminum Titanium Boron) | 9.5, 12, 15 | 1400 | 1600 | 12 | 7.6 | 2.5 | 500 | — |
Production Capacity
• Suitable for producing aluminum and alloy conductive rods with diameters of 9.5mm, 12mm and 15mm
• Maximum output capacity up to 7.5 tons per hour
• Supports 1 series, 6 series and 8 series aluminum alloy rod production
• Online degassing and filtration improve casting quality and rolling stability
Raw Materials
• Pure Aluminum
• Aluminum Alloy
• Aluminum Titanium Boron Alloy
• Conductive Aluminum Materials
Applications
• Electrical conductor manufacturing
• Aluminum wire and cable production
• Aluminum processing industry
• Power transmission materials
Why Choose This Production Line
• High-efficiency continuous production
• Stable product quality and mechanical performance
• Low energy consumption
• Automatic heating and temperature adjustment
• Proven industrial reliability
Request a Quote
Tell us your required rod diameter, alloy type and production capacity — our engineers will recommend the most suitable aluminum rod production solution for your project.